{"id":214,"date":"2024-02-08T15:37:18","date_gmt":"2024-02-08T15:37:18","guid":{"rendered":"https:\/\/build.billco-teams.com\/?p=214"},"modified":"2024-02-08T16:04:18","modified_gmt":"2024-02-08T16:04:18","slug":"glass-cutting-solutions-spotlight","status":"publish","type":"post","link":"https:\/\/build.billco-teams.com\/index.php\/2024\/02\/08\/glass-cutting-solutions-spotlight\/","title":{"rendered":"Glass Cutting Solutions Spotlight"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;Section&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;14672b85-dc1c-4c3c-a5e0-a7345dce3047&#8243; background_color=&#8221;#009A44&#8243; background_image=&#8221;https:\/\/build.billco-teams.com\/wp-content\/uploads\/2023\/12\/Untitled-design-1.jpg&#8221; custom_margin=&#8221;|-22px||-18px||&#8221; custom_padding=&#8221;85px|8px||||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.17.3&#8243; _module_preset=&#8221;9d93ad38-a24d-4646-a163-a08dd5c9643b&#8221; custom_padding=&#8221;48px|50px|0px|50px|false|false&#8221; border_width_all=&#8221;0px&#8221; box_shadow_style=&#8221;preset2&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.17.4&#8243; _module_preset=&#8221;37666a76-d3a3-4877-a9eb-db2564d11602&#8243; text_font=&#8221;Montserrat||||||||&#8221; text_text_color=&#8221;#636466&#8243; text_font_size=&#8221;18px&#8221; header_font=&#8221;|700|||||||&#8221; header_text_align=&#8221;center&#8221; module_alignment=&#8221;center&#8221; min_height=&#8221;100px&#8221; custom_margin=&#8221;||6px||false|false&#8221; custom_padding=&#8221;2px||0px|||&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h1>Glass Cutting Solutions Spotlight<\/h1>\n<h1><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/build.billco-teams.com\/wp-content\/uploads\/2023\/12\/Untitled-design-1-e1643819139191-300x9-1.png\" width=\"300\" height=\"9\" alt=\"billco green divider line\" class=\"wp-image-432 alignnone size-medium\" \/><\/h1>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;14672b85-dc1c-4c3c-a5e0-a7345dce3047&#8243; custom_margin=&#8221;||-1px|||&#8221; custom_padding=&#8221;0px||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;9d93ad38-a24d-4646-a163-a08dd5c9643b&#8221; custom_margin=&#8221;|auto|-10px|auto|false|false&#8221; custom_padding=&#8221;7px|0px|3px|1px|false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;37666a76-d3a3-4877-a9eb-db2564d11602&#8243; header_font=&#8221;|700|||||||&#8221; header_2_font=&#8221;|600|||||||&#8221; header_3_font=&#8221;|700|||||||&#8221; header_4_font=&#8221;|600|||||||&#8221; header_4_font_size=&#8221;20px&#8221; header_5_font_size=&#8221;20px&#8221; custom_margin=&#8221;||-1px|||&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><strong>By Solutions Specialist Jay Campbell\u00a0<\/strong><\/p>\n<p><strong>Posted on February 7, 2022 <\/strong><\/p>\n<p>Watch the full presentation<span>\u00a0<\/span><a href=\"https:\/\/www.youtube.com\/watch?v=T4WSKgxJ_eg\">here<\/a><span>\u00a0<\/span>on<span>\u00a0<\/span><a href=\"https:\/\/www.youtube.com\/channel\/UC7rUjZT_HjivjLw39QlyBwA\/videos\">Billco Manufacturing\u2019s YouTube Channel.<\/a><\/p>\n<p><span data-contrast=\"auto\">Billco has been leading the way in glass cutting since its start in 1948.\u00a0 We introduced the world\u2019s first computer-controlled cutting table in the early 1970s.\u00a0\u00a0In the 1980s we reinvented glass cutting using CNC systems.\u00a0\u00a0The first linear motor drive system cutter was invented by Billco in 1994.\u00a0\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Innovation doesn\u2019t end there.\u00a0 We have made lots of upgrades to our cutting tables since 1994.\u00a0 \u00a0Here are some of the more recent innovative features that have been added to the Billco Cutting Systems.\u00a0\u00a0<\/span><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;3_5,2_5&#8243; _builder_version=&#8221;4.17.4&#8243; _module_preset=&#8221;9d93ad38-a24d-4646-a163-a08dd5c9643b&#8221; custom_padding=&#8221;0px|0px|0px|3px|false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;4.17.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.24.0&#8243; _module_preset=&#8221;37666a76-d3a3-4877-a9eb-db2564d11602&#8243; text_font=&#8221;||||||||&#8221; custom_margin=&#8221;-2px|||||&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><span data-contrast=\"auto\">The laser-cut bridge reduces weight, reduces deflection, and improves the accuracy of the cutting table.\u00a0\u00a0An Aluminum Surface permits smooth and fast cutting for many years.\u00a0\u00a0Edge Work Premium Felt reduces the wear on the table for ultimate longevity. Recently upgraded our drive components and over-travel stops.\u00a0\u00a0Another new feature is our new belt design which eliminated the use of bladders.\u00a0 The tool changer has also been approved.\u00a0\u00a0The onboard servos Amps now has reduced wiring.\u00a0\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Many consider cutting the heart of a glass processing factory since glass cutters feed materials into the insulated glass lines, tempering lines, laminating lines, digital printing, and eventually fabrication too.\u00a0\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><span data-contrast=\"auto\">\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;4.17.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/build.billco-teams.com\/wp-content\/uploads\/2023\/12\/Screenshot-2022-04-07-093352-768&#215;345-1.png&#8221; alt=&#8221;Glass Cutting Solutions Spotlight&#8221; title_text=&#8221;Glass Cutting Solutions Spotlight&#8221; url=&#8221;@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjUxMCJ9fQ==@&#8221; _builder_version=&#8221;4.24.0&#8243; _dynamic_attributes=&#8221;url&#8221; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.17.4&#8243; _module_preset=&#8221;9d93ad38-a24d-4646-a163-a08dd5c9643b&#8221; custom_margin=&#8221;|auto|-1px|auto|false|false&#8221; custom_padding=&#8221;0px|0px|0px|0px|true|true&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.17.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.17.4&#8243; _module_preset=&#8221;37666a76-d3a3-4877-a9eb-db2564d11602&#8243; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><span data-contrast=\"auto\">Poor glass-cutting practices can lead to a variety of issues.\u00a0 Some of the largest signs of poor glass-cutting practices are listed below.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<ul>\n<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"1\" aria-setsize=\"-1\" data-aria-posinset=\"1\" data-aria-level=\"1\"><span data-contrast=\"auto\">Difficulty with breakout<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"1\" aria-setsize=\"-1\" data-aria-posinset=\"2\" data-aria-level=\"1\"><span data-contrast=\"auto\">Decreased edge strength\u00a0<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"1\" aria-setsize=\"-1\" data-aria-posinset=\"3\" data-aria-level=\"1\"><span data-contrast=\"auto\">Tempering issues<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"1\" aria-setsize=\"-1\" data-aria-posinset=\"4\" data-aria-level=\"1\"><span data-contrast=\"auto\">Inferior Edge Quality<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"1\" aria-setsize=\"-1\" data-aria-posinset=\"5\" data-aria-level=\"1\"><span data-contrast=\"auto\">Increased Rework<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"1\" aria-setsize=\"-1\" data-aria-posinset=\"6\" data-aria-level=\"1\"><span data-contrast=\"auto\">Surface Scratches\u00a0<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<li data-leveltext=\"\uf0b7\" data-font=\"Symbol\" data-listid=\"1\" aria-setsize=\"-1\" data-aria-posinset=\"7\" data-aria-level=\"1\"><span data-contrast=\"auto\">Edge failure when working with\u00a0insulated\u00a0glass<\/span><span data-ccp-props=\"{&quot;134233279&quot;:true,&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/li>\n<\/ul>\n<p><span data-contrast=\"auto\">Bad cut quality can lead to a\u00a0variety\u00a0of issues on the manufacturing floor.\u00a0 Bad cuts can lead to reworks and\u00a0ultimately\u00a0higher manufacturing costs.\u00a0 It can decrease your\u00a0yields\u00a0and lower product quality.\u00a0 There is also\u00a0potential\u00a0for machine downtime.\u00a0 All of these issues can also lead to reduced bonuses too.\u00a0\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\"><\/span><\/p>\n<h2><strong>TROUBLESHOOTING GLASS CUTTERS\u00a0\u00a0<\/strong><\/h2>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"alignright wp-image-3376 size-full lazy loaded\" src=\"https:\/\/build.billco-teams.com\/wp-content\/uploads\/2023\/12\/Picture1.png\" data-src=\"https:\/\/build.billco-teams.com\/wp-content\/uploads\/2023\/12\/Picture1.png\" alt=\"Ramifications of worn tooling\" width=\"625\" height=\"371\" data-srcset=\"https:\/\/build.billco-teams.com\/wp-content\/uploads\/2023\/12\/Picture1.png 625w, https:\/\/billco-mfg.com\/wp-content\/uploads\/2022\/04\/Picture1-300x178.png 300w, https:\/\/billco-mfg.com\/wp-content\/uploads\/2022\/04\/Picture1-303x180.png 303w\" data-sizes=\"(max-width: 625px) 100vw, 625px\" sizes=\"(max-width: 625px) 100vw, 625px\" srcset=\"https:\/\/build.billco-teams.com\/wp-content\/uploads\/2023\/12\/Picture1.png 625w, https:\/\/billco-mfg.com\/wp-content\/uploads\/2022\/04\/Picture1-300x178.png 300w, https:\/\/billco-mfg.com\/wp-content\/uploads\/2022\/04\/Picture1-303x180.png 303w\" data-was-processed=\"true\" \/><\/p>\n<p><span data-contrast=\"auto\">Let\u2019s look at a few common glass cutting issues and their\u00a0potential\u00a0causes.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">\u00a0If you are noticing that the cutting wheel is not perpendicular to the cutting surface it could cause problems.\u00a0 The probable cause of that issue is axel wear, and the wheel holder slot is worn and too wide causing side to side movement.\u00a0 This issue is very noticeable when cutting shapes.\u00a0\u00a0A worn axel or wheel can cause flares weak edges and size variations in the glass.<\/span><\/p>\n<p><span data-contrast=\"auto\">The Picture to the right shows that there is too much pressure on the cutting head.\u00a0 The sound a cutting head makes when using too much pressure can create a sound similar to rice crispies popping.\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">The shards are also shown under a microscope to see them more clearly.\u00a0 If the operator is not careful these shards could come back in a later process.\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">If there are still problems and the tooling is checked and good then look for evidence of hot scores.\u00a0 Hot scores leave subsurface fractures.\u00a0 \u00a0Generally, hot scores are caused by too much pressure, an incorrect cutting wheel, maybe too sharp, or the lack of cutting fluid used in the glass cutting process.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">There are a few things you can verify to ensure you are getting the best cut quality.\u00a0 Verify the tooling and proper cutting pressure first.\u00a0 Check that the fissure depth and edge quality do not exceed 10% of thickness for straight-line cutting.\u00a0 Always visually inspect the glass edge for flares and ensure the edge is perpendicular to the surface.\u00a0\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">The diagram below shows generally accepted cut edges.<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\"> <\/span><\/p>\n<p><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\"><img decoding=\"async\" src=\"https:\/\/build.billco-teams.com\/wp-content\/uploads\/2023\/12\/Picture3.png\" alt=\"Pictures of Edge Conditions\" \/><\/span><\/p>\n<p><span data-contrast=\"auto\">Remember that a good cutting wheel can prevent problems.\u00a0 Changing the wheel regularly can prevent issues.\u00a0 The frequency must be determined by the individual company.\u00a0 Monitor the linear feet of cutting, or time on the glass surface, to average the life expectancy.\u00a0 The life of the cutting wheel is determined by the type of glass, pressure, speed, and cutting fluid.\u00a0\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">If you still need some help, ask our service department.\u00a0 Our service department handles new equipment installs, emergency breakdowns, machinery evaluations, preventive maintenance, system upgrades, plant relocation assistance, phone support, training, and remote diagnostics.\u00a0\u00a0Billco is on call 24\/7\/365 to assist with your equipment needs.\u00a0\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559739&quot;:160,&quot;335559740&quot;:259}\">\u00a0<\/span><\/p>\n<p>[\/et_pb_text][et_pb_button button_url=&#8221;@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjMyIn19@&#8221; button_text=&#8221;Contact Us&#8221; _builder_version=&#8221;4.24.0&#8243; _dynamic_attributes=&#8221;button_url&#8221; _module_preset=&#8221;19292cf4-25b4-4b62-beed-2a455336b93b&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_button][et_pb_video src=&#8221;https:\/\/www.youtube.com\/watch?v=T4WSKgxJ_eg&#8221; _builder_version=&#8221;4.24.0&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;|0px||0px||true&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; module_alignment=&#8221;center&#8221; max_width=&#8221;100%&#8221; sticky_enabled=&#8221;0&#8243;][\/et_pb_video][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Glass Cutting Solutions Spotlight By Solutions Specialist Jay Campbell\u00a0 Posted on February 7, 2022 Watch the full presentation\u00a0here\u00a0on\u00a0Billco Manufacturing\u2019s YouTube Channel. Billco has been leading the way in glass cutting since its start in 1948.\u00a0 We introduced the world\u2019s first computer-controlled cutting table in the early 1970s.\u00a0\u00a0In the 1980s we reinvented glass cutting using CNC [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":350,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"2880","footnotes":""},"categories":[8],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Glass Cutting Solutions Spotlight - Billco Manufacturing Inc.<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/build.billco-teams.com\/index.php\/2024\/02\/08\/glass-cutting-solutions-spotlight\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Glass Cutting Solutions Spotlight - Billco Manufacturing Inc.\" \/>\n<meta property=\"og:description\" content=\"Glass Cutting Solutions Spotlight By Solutions Specialist Jay Campbell\u00a0 Posted on February 7, 2022 Watch the full presentation\u00a0here\u00a0on\u00a0Billco Manufacturing\u2019s YouTube Channel. 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